If you require power tools for your work, you are definitely aware of cordless tools. When it comes to the recent cordless tools available in the market, the brushless variants dominate the market.
However, the brushed counterparts are their biggest competition. Undoubtedly, people always examine whether to choose a brushed or brushless drill before purchasing or upgrading their old tool.
So in this guide, we will take a look at the brushless drill and find out in detail about this variant. Make sure to read the following to find out more about this particular power tool.
What is a Brushless Drill?
As the name goes, the brushless drill variants are primarily different from traditional electric motors. The carbon brushes present in traditional motors are unavailable in a brushless drill. The brushless motor, or BLDC, has fixed coil windings and permanent magnets on the rotor.
Even though these motors have gotten popular recently, these motors were around for more than 50 years. As these motors include permanent magnets and the stator is manufactured with winding series, when the starter coil is energized, its magnetic field in the coil gets induced. This attracts the rotor magnet. With multiple improvements to the brushless drill, it has become a common choice for people.
How Does a Brushless Drill Work?
The working mechanism of a brushless motor is by using a controller. It can effectively transform DC current into the variable frequency current. This way, its motor coil is able to generate the rotating field. It includes a fixed stator that holds coils and a mobile rotor with permanent magnets attached to it. This arrangement is made to help the internal motor generate around 100 000 RPM.
A brushless motor is unknown for being more complicated than a brushed drill motor. Their unique design is given due to the complication. The brushless motor will get better torque when it has greater rotor poles. However, it can significantly reduce the speed, making it time taking to complete a task.
Most brushless motors follow three control algorithms for operating. It includes vector, sinusoidal commutation and trapezoidal commutation. The use of a control algorithm generally relies on the hardware combination, which is the controlled software and circuitry. These programs are generally used for operating a brushless motor.
What are the Uses of a Brushless Drill?
A brushless drill is known for being highly efficient. These drills have the ability to adjust the torque and power according to the requirement. These drills have up to 90% efficiency and are most commonly used for serious projects. If you are searching for a drill that will provide higher power and speed without much maintenance, a brushless drill makes more sense.
Pros and Cons of Brushless Drill
Before you purchase, you might look forward to finding these drills’ advantages and disadvantages. So let us take a look into the details.
Pros:
- Compact Size: A brushless motor is known for being very easy to use. These are smaller than their competitors, making it more accessible for users to do their job. As it is a compact unit, it weighs a lot less without compromising on power.
- Improved longevity: A brushless drill includes a brushless motor, meaning no brushes exist. This again means that the particular tool is subjected to lesser breakdowns and wear-outs. Additionally, as there is less friction, it has a lesser chance of getting overheated, improving the motor’s longevity.
- Make less Noise: It is imperative that noise is one of the most common reasons why users get irritated or have headaches after working. Thankfully, the brushless drill is designed in a way to reduce noise production compared to the breast drills.
- Adjustment in Power Supply: Even when the brushed drills require the same amount of electricity, irrespective of the type of job, brushless motors have an additional advantage. The users of a brushless drill can adjust the power according to their requirements. The sensor present in the motor has the capability to adapt its power requirements automatically depending on the material resistance. This is why brushless motors are the best choice for cordless use, as it has more battery life.
Cons:
- Expensive: While there is no major disadvantage of a brushless drill, it is expensive. The operation principle is slightly different from its brushed counterparts, so it generally comes with a higher price tag. Besides, sophisticated circuitry and sensors on the motor make it easy to operate. However, the price becomes justified if you need to drill frequently and buy for long-term use.
Conclusion
If you have the budget, you can choose a brushless drill. Undeniably these tools perform much better compared to other units and can be used in different circumstances. These drills are generally compact in size and have better longevity than brushed drills which makes them a valuable investment. So, if you need drilling on a regular basis, it is recommended to choose a brushless drill over a brushed drill for better results.
