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The 7 Best Stick Welders Of 2021 Reviews and Buying Guide

In the market, there are plenty of welding tools that can assist you to make high-quality items r efficiently repair your equipment. One such welding tool is a stick Arc welder. It is superior to TIG and MIG welders.

The stick ARC welders are the simplest forms of the welding machines. Moreover, they are valuable alternatives to achieve what a TIG or MIG welder cannot. Different forms of tanks or sealed containers are fused with stick welders because of the accuracy and effectiveness of a good stick weld.

The three factors as discussed below help you choose the best stick ARC welders:

  • Technology: The stick ARC welders differ from one another based on the technology they come implemented with. These techniques decide the type of metals a stick welder can weld.The stick ARC welders in the below discussion come implemented with any one of these techniques: Advanced IGBT Inverter Technology or Stick welding or Easy Start technology.
  • Power Source: It is important to know the input power source. Based on that, it becomes easy to estimate efficiency and output. Generally, the stick ARC welders are designed to operate on the input power of 110V to 220V or 240V. Some stick welders work on the electric sources while some are cordless. Few models also operate on dual voltage, for example, AC 115V & 230V.
  • Duty cycle:The duty cycle defines the number of minutes, in a 10 minute period, during which a stick ARC welder can generate a particular welding current.

The low-end stick ARC welders come with around 10% duty cycle at approx. 70A. The decent quality stick ARC welders come with a duty cycle in the range of 35% to 60%. The expensive high-end models will have a duty cycle of around 70% to 80%.

Apart from the above factors, you should also consider quality, portability, protection features, compatibility, and cost. You can go through our “Buying Guide” for a detailed understanding of these factors. Now let’s take a look at the details of the best stick ARC welders:

Best Stick Welders Of 2021

stick weldersTechnologyPower SourceRated Duty Cycle (%)Buy Now
Dekopro Arc WelderAdvanced IGBT Inverter Technology110/220V40/60Check On Amazon
Zeny Arc WelderAdvanced IGBT technologyAC 115V & 230V Dual Voltage60Check On Amazon
Forney Arc WelderEasy Start technologyCorded-Electric 120V30Check On Amazon
S7 Arc WelderAdvanced IGBT Inverter Technology110V&220V80Check On Amazon
Tooliom Arc Stick WelderStick welding220V60Check On Amazon
S Simder Arc WelderAdvanced IGBT Technology110V-220V60Check On Amazon
Amico Power Arc Stick WelderAdvanced IGBT inverter technologyAC 115V & 230V60Check On Amazon

7 Best Stick Welders Of 2021 Reviews

1. Dekopro Arc Welder

dekpro welder

The DEKO 160A MMA welder allows you to attain a professional finish in your welding projects. It is packed with versatility and easy-to-use features. It can be used for various thin steel welding processes. Using this welding tool, you can get many benefits from the MMA welding process.  The created welds would be sturdy, the rod flows uniformly, and it is easy to start the arc.

Looking at the key features, this 160A welder machine comes implemented with the advanced IGBT Inverter technology. The power source required for its operation is 110/220V. It comes with a rated duty cycle of 40/60%. This welder can weld steel, mild steel, stainless steel, cast iron, aluminum, and other metals. The IGBT power device with exceptional control mode enhances the reliability of the machine.

This MMA welder is famous for its energy efficiency. There is a reduction in the damage of iron and copper. Moreover, there is an increment in the welding frequency. The machine comes with closed-loop feedback control. This stabilizes the output voltage and provides powerful adaptability for the electricity network.

The welding voltage can continue to adjust to precisely match welding current. To provide portability, the manufacturer has equipped it with an easy carrying handle. Moreover, the compact design provides ease of storage and transportation. It can be used anywhere.

Its pack contains the welder unit, electrode holder with cable, work clamp with cable, Input power adapter cable & plug, a brush, and owner’s manual.

What we liked about it:

  • The advanced IGBT Inverter technology provides reliability
  • Energy-efficient welding
  • Durable build quality
  • Extremely lightweight and portable
  • Stable output voltage
  • Space-saving design
  • All necessary accessories included

What we didn’t like about it:

  • The electrode holder can break while welding

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2. Zeny Arc Welder

ZENY welder

Despite prepared in a compact size, this Zeny arc welding machine delivers large power. In addition to a welding machine, it can be used as an art piece. The copper connector provides good conductivity and steady output with prolonged service time. The welder unit provides more power saving than traditional welders.

Implementation of the Advanced IGBT technology makes sure this inverted welder can easily switch AC power to DC. Subsequently, it includes a step-down transformer to generate the proper voltage and current.

The advanced IGBT technology provides higher inverter efficiency reaching up to 85%. So, it saves more power than a traditional welder. The welder unit operates on AC 115V & 230V dual voltage power source, at 60 Hz frequency. The rated duty cycle is 60%.

This ZENY stick welding machine supports 110V and 220V input voltage. Moreover, it comes implemented with voltage compensation technology.

It comes ready to weld; just add the welding electrodes. It provides infinite amperage control along with an LED meter. Therefore, you can set the machine to your desired settings. The PWM control system and high reliability make sure the machine works steadily for the long-term continuous welding process.

To offer portability, it comes equipped with a carrying handle and made in a compact design.  This Zeny stick Arc welder machine can weld mild steel, stainless steel, aluminum, and some other metal materials. It works reliably for applications like sheet metal processing, machinery manufacturing, iron processing, automotive maintenance, construction field shipyard, factory, home decoration, etc.

What we liked about it:

  • Great inverter efficiency up to 85%
  • Comes with 3 safety features: over-load, over-voltage & over-current protection
  • Reliable and stable output
  • Precise welding without hassles
  • Can weld many different metals
  • Suitable for a wide range of applications

What we didn’t like about it:

  • The leads could be longer

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3. Forney Arc Welder 

forney welder

For professional welders or DIY enthusiasts, the Forney Easy Weld 100 ST is a suitable choice. It is a great welder machine for use in the house. For occasional weld repairs on the light gauge metal, this arc welder works flawlessly. The lightweight design offers portability.

It comes implemented with the Easy Start technology and inverter power system. The inverter power system is lightweight and easy to use. So, it guarantees hassle-free operation and high-performance results. The Easy Start technology makes every arc strike simple. The power source needed is an electric 120V supply. The output is 90A. The duty cycle is 30%.

This Forney Easy welder is TIG capable. It is efficiently designed to accommodate up to a 0.125-inch electrode. Furthermore, it can welds 16 gauge up to 0.3125-inch thickness. The machine is easy to use and portable. So, you can take it anywhere you want.

The applications of this Forney Easy welder include DIY welding projects, maintenance, and repair. For dome automotive applications and the projects in the house, this machine is a good choice. It is highly suitable for beginners and works perfectly for small jobs. You can use it to weld up a grill for your yard.

What we liked about it:

  • Easy Start technology saves power and makes the welding easy
  • Extremely portable and easy to use
  • The lead and ground clamps are tight and well made
  • Decent quality welder for the price
  • Suitable for DIY and professional welding applications
  • Easy setup

What we didn’t like about it:

  • Little noise during operation

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4. S7 Arc Welder

s7 welder

The 200A Arc welder machine mentioned above is not just a welding machine but also a machine for the art. Due to its energy-saving design, it can weld all types of ferrous metals like medium carbon steel, carbon steel, and alloy steel. The machine packs huge power and made in a portable design.

It is a powerful welder implemented with advanced IGBT inverter technology. The IGBT power device with the control mode boosts the reliability of the welding unit. This technology allows the machine to weld steel, stainless steel, mild steel, aluminum, and cast iron. The power source needed for operation is 110V&220V.  The rated duty cycle is 80%.

Due to the energy-saving feature, this welder machine can decrease the damage of iron and copper. There is a noticeable boost in the welding frequency and energy conservation is excellent. With the help of closed-loop feedback control, the voltage at the output is stable.

There is the availability of 5 convenient quick connections for the output. This makes it safe and quick in operation.

To convey portability, this Arc welder machine is equipped with an easy carrying handle. The compact design offers ease of storage and transportation. So, it can be conveniently used anywhere.  The display is bright and easy to read.

The pack contains this Arc welding machine, a 110-220V conversion line adapter, a stick welding rod electrode holder, an arc welding ground clamp, two quick plugs, a strap, and a welder operation manual.

What we liked about it:

  • The steel frame offers durability and stability
  • The plastic handle offers portability
  • Capable to weld different metals
  • A high duty cycle of 80% makes it suitable for industrial application
  • Energy-saving and stable heat dissipation
  • Over-heating protection, over-voltage protection, over-current protection
  • Superb welding efficiency

What we didn’t like about it:

  • Difficult to use initially

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5. Tooliom Arc Stick Welder

Tooliom Arc Stick Welder This arc stick welder is an affordable option for welding mild steel and other types of metals. With a compact design and advanced digital features, this welder allows for maximum portability and user convenience. Whether you are a hobbyist or a professional, this welder is suitable for your welding applications.

As this welder comes with dual voltage input design, you can operate the equipment at 120V or 230V. With an output current of up to 195A, you can handle E6010/6011/6013/6014 and 7018 cellulose electrodes. This arc stick welder comes with a rated duty cycle of 60%.

There is a smart digital display that provides intuitive information such as the output welding current. Besides, there is also an alarm LED and adjustable knob. Even if you are a beginner, these features allow you to use the stick welder conveniently.

Coming to the performance, the stick welder uses an anti-stick feature to prevent the electrodes from sticking on the work plate and affecting the quality of the welds. The dig-arc force produces a smooth arc on cellulose that makes the welding electrode smooth yet sturdy. You won’t have a difficult time when starting the arc. Thanks to the hot start feature, you can quickly and effortlessly start this stick welder.

As a professional welder, you will have to carry the stick welder to different job sites. Keeping this in mind, Tooliom has made this welder highly portable with a compact and lightweight design. Besides, the stick welder comes with an adjustable shoulder strap to help you conveniently carry it. There is also an easy carrying handle for maximum portability.

The arc stick welder comes with a robust thrust and produces a deep molten pool. Besides, there is less splatter while welding which ensures a clean work space. The welder features IP215 rated protection class that increases durability and ensures a long service life.

Along with the arc stick welder, you get multiple components and accessories. The package includes an electrode holder and 10 feet cable, ground clamp and 10 feet cable, 10 feet power cord with 120V, 50A heavy duty adapter, brush and hammer, and user manual.

What we liked about it

  • Supports dual voltage – 120V and 230V
  • Handles E6010/6011/6013/6014 and 7018 cellulose electrodes
  • Comes with smart digital display and alarm LED
  • Has a rated duty cycle of 60%
  • Lightweight and compact design
  • Maximum portability with an adjustable shoulder strap and easy carrying handle
  • Safe and convenient for beginners

What we didn’t like about it

  • Not the ideal option for professional welders

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6. S Simder Arc Welder

s welder

For beginners and for those who want to perform small repairs at the home, this DC welding machine is a great choice. It is sturdily built and provides high-performance for different applications. There are various safety features included. You can use this appliance for fixing objects or welding two metallic body parts.

There is the implementation of advanced IGBT technology. The power source requirement is dual voltage 110V-220V. The rated duty cycle is 60%. When used in the dual-voltage advanced control mode, this mini electric welder boosts the efficiency of the welding process.

In the structure of this arc welder, the 3.2 mm rods are present. They are suitable for whole day welding. These rods are suitable for welding all types of ferrous metals like carbon steel, alloy steel, and medium carbon steel.

Taking a look at the safety features implemented, this welding machine comes with anti-stick protection and thermal overload. These safety features provide reliability and give you peace of mind.

Due to the lightweight and compact size, it offers portability. Being easy to use, beginners can use it to practice and can use it for small welding tasks. With the appropriate use, it is easy to master this welder machine. During the operation, the unit needs less maintenance and can save power up to 30 to 70%.

The pack contains 1.2 m cable, 110-220V conversion line adapter, rod electrode holders, earth clamp, 2 quick plugs, welding gloves, and welder operation manual.

What we liked about it:

  • The duty cycle of 60% for welding most metals
  • The dual voltage operation offers high welding efficiency
  • Implemented with an energy-saving feature
  • Thermal load protection for safety
  • Can be used for small repairs in house
  • Sturdily built

What we didn’t like about it:

  • Cannot hold an arc longer than 10 seconds

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7. Amico Power Arc Stick Welder

Amico ARC welder

Both for beginners and advanced welders, this Amico welder machine is a suitable device. It is famous for outstanding arc stability and reliability. The lightweight design and the presence of sturdy components make it a reliable tool for indoor and outdoor applications.

The advanced IGBT inverter technology provides great welding efficiency and maintains the arc stability. The power source required for the operation is AC 115V & 230V. The rated duty cycle is 60%. This welder machine is optimized to convey a flawless weld.

The hot striking arc current is easy to vary. It can significantly enhance the arc-starting function. Using this machine, you can weld with different types of acid or basic electrode. Some additional features implemented are anti-sticking, hot start, and steeples amperage control.

It comes with safety features to protect the unit against damage. These features are over-voltage protection, under-voltage protection, overload protection, over current protection, and automatic compensation for voltage fluctuation.

The built-in intelligent fan control starts running when the welding process starts. It helps to cool down the components.

In the pack, you get this ARC-160D welding device, 10 feet work clamp cable, 10 feet electrode holder cable 115V & 230V power adapter, two welding electrodes (2.5mm), two welding electrodes (3.2 mm), and owner’s manual.

For light-duty welding in the farm or garage, this machine is a good choice. The beginners can easily strike an arc the very first time.

What we liked about it:

  • Can work at AC 115V and 230V dual voltage
  • Many different safety features
  • Weighs 16 lbs for portability
  • High welding efficiency and arc stability
  • Inexpensive welder machine for beginners
  • Easy to setup

What we didn’t like about it:

  • Not much suitable for industrial applications

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Things To Consider Before Purchasing The Best Stick Welder (ARC Welder):

When you keep in mind the things to consider, you can easily choose the best stick ARC welder. The key factor in selecting the one is what two metals you wish to fuse using that particular machine. Take a look at the below section:

1. Amperage & Volt input

The input power fed to a stick Arc welder is important to know. Discussing the amperage first, a stick welder’s amperage range is a key factor to consider. It exactly determines what you can and cannot weld. Most stick Arc welders can fuse different types of weldable metal. However, a welder with an appropriate amperage range is critical to weld various gauge sections.

Choose a stick welder with 20 to 50 A more than the recommended specs. Welding at a higher amperage range is better than welding slightly cold.

The next important consideration is volt input. The capacity of your electrical supply influences the type of welder you want to buy. The stick Arc welders are either compatible with 110/120V input or 220/240V input as single-phase power. Alternatively, they need three-phase 240V input. The three-phase welders are designed for industrial use whereas the single-phase welders are used for household purposes.

The higher the input power, the more powerful will it work. Those welder units that require higher power cannot operate on the normal household circuit. This is because they need a special power circuit.

2. Build quality

Your chosen stick Arc welder must last longer. It is not a good idea to frequently invest in a welder unit due to the hefty price. Make sure the materials used in the construction are of decent quality and they must assure durability. Some stick welders are made up of steel while some others are made from metals like carbon steel, medium carbon steel, and steel alloy.

3. Duty Cycle

The duty cycle represents the amount of time you can constantly weld before you have to let the machine cool off. Generally, a full duty cycle is 10 minutes. The longer duty cycle, the more efficiently it can accomplish your job.  Also, it makes sure you need not face the overheating issue.

If you intend to use a stick Arc welder for home repair work or some other hobby welding tasks then a lower duty cycle is fine. However, for industrial applications, a higher duty cycle is required. The problem with a lower duty cycle is you need to stop every 2 minutes.

4. Safety features

If your chosen stick Arc welder is not safe to use, it cannot provide you the maximum benefit. You may be prone to safety hassles. Hence, it is important to look for some important safety features. During the operation, the stick welders usually get heated up. So, it is essential to prevent overheating.

Different safety features available in some stick Arc welders are over-load, over-voltage, under-voltage, over-current, overheat, anti-stick protection, and thermal overload protection. All thee safety features make sure it is safe to use a stick welder unit.

With the help of thermal overload protection, the welder unit automatically shuts off before it gets extremely hot. Once it is shut off, it starts only when the unit is cooled down.

5. Portability

The majority of stick Arc welders are portable. It is important to check portability because you occasionally need to accomplish the welding done out of your home. Due to portability, you can easily carry with you. The weight and build quality determine the portability. You can consider buying a lightweight welder for portability.

6. Other features

There are certain additional functions a stick Arc welder can be equipped with. The plasma cutters are an additional feature for the stick Arc welders. It is one of the most valuable features.

Some other functions can include the support for different welding processes such as a TIG welding function, or a MIG or flux core welding process. Such additional functions help you to easily and quickly switch amongst different functions quickly, at an affordable cost.

The additional functions are not of much use if you only want to use the equipment as a stick welder. However, if you want to perform plasma cutting or different types of welding then it is a wise idea to buy a multifunctional welder machine.

7. Cost

The stick Arc welders are not so much expensive. At the price of approx. $200, you can buy a budget stick welder that delivers solid results and durability. When you expand your budget, you can get a stick welder with even more power and more versatility.

Frequently Asked Questions

1. How stick Arc welding is better than MIG or TIG welding?

MIG welding is a faster and easier process; however, it does not create the same quality of weld for a seam that should be sealed. In the TIG welding, the welds are very knowable and easy to distinguish between a decent quality and a poor weld. But, TIG welding is slow and expensive. The stick Arc welding excels in terms of speed, affordability, and predictability.

2. How stick Arc welder works?

The welding process utilizes an electrical current delivered from a welding power supply. This current could be either direct or alternating. It emerges from the welding power supply and passes through a gap present between the metal and the welding stick. At this point, the current will create an electric arc due to the difference in potential.

3. Can stick Arc welding be used both indoors and outdoors?

Yes, due to the versatility, the stick Arc welding can be used indoors and outdoors. It works efficiently for welding the majority of the joints and alloys. Most welders go for it because it is the most affordable welding process. The corresponding process enables you to make an effective and safe bond, on nay metals.

4. Is it necessary to have excellent skills before using a stick Arc welder?

Yes, using stick Arc welder requires a high level of skill. This does not hold true for all welding processes. However, most of them need a high skill level. If you are a beginner to stick Arc welding, you need to practice before working on actual projects.

5. What is the way to determine the ideal welding process?

Firstly, think about the welding project and what it’s type. After that, you have to think about the materials you are going to use. The important factor to consider is the metal’s thickness. It is necessary to know what the exact thickness of the materials is. Each welding process is constrained to precise metals and thicknesses.

6. Which are the important considerations for choosing a stick Arc welder?

You can keep in mind the following factors before picking a stick Arc welder. They are the technology used, power source, duty cycle, materials used, ease of portability, protection features, compatibility with other metals, and price.

Conclusion

The stick Arc welders are famous for their superior speed and predictability. They are extensively used in home and industrial welding applications. All the stick ARC welders discussed above have several unique functions and operations fulfilling specific needs. Make sure you choose the ones that suit your requirements.

From the discussion above, the S7 Arc Welder Machine (110V&220V) IGBT Digital Display LCD Welder is the best choice in terms of excellent duty cycle, latest inverter technology, portability, and easy to read display. The Amico Power Stick Welder, 160 Amp Stick ARC IGBT Inverter DC Welder excels when it comes to Arc stability, safety features, broad compatibility, and efficient cooling mechanism.

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