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7 Best MIG Welders for the Money in 2023 | Review and Buying Guide

MIG Welding is more efficient, accurate, safe, and effective compared to gas welding. However, to get a high-quality weld, you need to choose the perfect MIG welder. They have different operational parameters and come in different sizes to suit your needs.

The choice largely depends on the types of metal you are welding. Some heavier metals such as aluminum and iron require more output power for welding. On the other hand, lighter metals like stainless steel can be welded using less power. So, the welder should meet the power requirements of welding your target material.

Below are the primary features you should consider while choosing the perfect MIG welder.

  • Amp Rating: The most important aspect of an electric MIG welder is the amperage range. The amperage range will give you a slight idea about the intensity of the electric current required for the welding to be done. The most common amperage rating in MIG welders is 120 amp, but you will also find some MIG welders with 140 amp or even higher.
  • Volt: You should also consider the voltage rating of a MIG welder before finalizing your purchase. Just like the amp rating, the voltage rating is also an indication of the input power level as well as welding properties. For example, a 120-volt MIG welder has a less input requirement as compared to a 240-volt MIG welder. But, the performance of a 240-volt MIG welder will be significantly better.
  • Portability: Before buying, you should look out for the size and weight of the MIG welder. This factor mainly affects the application of the MIG welder. For example, a portable MIG welder might have less power output, but it can be carried around easily. Similarly, heavier MIG welders are best for stationary welding.

Here, we have prepared a list of some of the Best MIG Welders available in the market. This article also contains detailed information about each MIG welder along with its essential features.

We have also included a feature-oriented “Buying Guide” that will help you select the perfect MIG welder according to your needs. So, you can rest assured that you will find the best MIG welder for you after you have finished reading this article.

7 Best Mig Welders in 2023

Mig WeldersAmpVoltWarrantyBuy Now
Forney MIG Welder140 Amp120 Volt1 YearCheck On Amazon
TOOLIOM MIG Welder50 Amp220 Volt1 YearCheck On Amazon
YESWELDER MIG Welder135 Amp220 Volt1 YearCheck On Amazon
VIVOHOME MIG Welder130 Amp110 Volt----Check On Amazon
Hobart MIG Welder140 Amp115 Volt5 YearCheck On Amazon
Display4top MIG Welder---120 Volt----Check On Amazon
HITBOX MIG Welder---220 Volt1 YearCheck On Amazon

Best MIG Welders in 2023 Reviews

1. Forney MIG Welder

Forney Easy Weld

Forney is a brand that makes all sorts of machining equipment that can be essential in a workshop. Amongst other things, they also make various MIG welders, including the one mentioned here.

At 1st position, we have Forney Easy Weld 261 MIG welder. Forney Easy Weld 261 is a 140 amp MIG welder that works on a 120-volt power input. It is a completely gasless welder that runs on AC power source. This MIG welder has a controllable feed rate of welding wire that can be adjusted by a dial. Its controllable feed rate is essential for efficient welding as it prevents excess use of wire. It can weld up to ¼ inch metal plates or sheets having a gauge of 24.

Forney also provides two different types of electrical adapters in the packaging that are 20 amperes and 15 amperes. Talking about the build quality, the entire outer body of this MIG welder is made out of metal. So, you can rely on the build quality to last even after a significant amount of transport and usage. The brand warranty on this MIG welder is 1 year long. The overall weight of Forney Easy Weld MIG welder is 19 pounds, which is considered lightweight for such a powerful machine. The average duty cycle of Forney easy weld MIG welder is 30 percent if it is used at 90 amperes.

Highlights

  • Lightweight
  • 120-volt machine with 140-amp output
  • Completely gas less operation
  • Wire feed control
  • Metal body
  • Weld up to ¼ inch metal of 24 gauge
  • Weighs 19 pounds
  • 30% duty cycle at 90 ampere

Components

  • MIG welder
  • 8-inch MIG gun
  • 8-inch ground clamp
  • Two AC adapters
  • User manual
  • Warranty card

Pros

  • Portable
  • Resistance to wear and tear
  • Can use it for more time before overheating
  • Self-releases inert gas to shield the weld pool
  • Infinite voltage

Cons

  • Slow wire feed rate
  • Can not weld aluminum

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2. TOOLIOM MIG Welder

Tooliom TL-200M 3-in-1 Welding Machine enhances your welding with advanced technology and functionality. It makes welding easy by setting the best welding settings automatically. It’s easy for beginners and adaptable for pros, making welding a breeze for everyone.

This Welding handles many types of welding projects effortlessly with its versatile functions. It can smoothly weld different materials like mild steel, stainless steel, and aluminum, making it useful for many purposes.

The welding powerhouse is not only an instrument of precision but a testament to durability and reliability.

Best Features

  • Automatic welding parameter setup (synergic control)
  • Versatile for various welding tasks/materials
  • Beginner-friendly and straightforward
  • Powerful output for effective welding

Pros

  • Easy for beginners and experienced welders
  • Handles diverse welding tasks and materials well
  • Simplifies welding with automatic settings
  • Durable and reliable for long-term use

Cons

  • Learning curve, especially for absolute beginners
  • Limited manual control due to automation

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3. YESWELDER MIG Welder

YESWELDER FLUX-135 is a versatile and reliable welding tool suitable for beginners and experienced welders. Its adaptability is a notable feature, allowing for gasless MIG welding, stick welding, and lift TIG welding.

The simple control panel makes it easy to adjust power and wire speed, making it user-friendly. Furthermore, the integrated MIG gun is designed for easy handling and maneuvering during welding tasks.

It consistently makes welds on different materials like mild steel, stainless steel, and aluminum. The welding results exhibit smooth and reliable outcomes, reflecting the machine’s proficiency. It’s lightweight and easy to carry, making it practical and convenient to transport.

Best Features

  • Versatile welding capabilities.
  • Easy voltage and speed control.
  • Convenient built-in MIG gun.
  • Consistently high-quality welds.
  • Lightweight and portable.

Pros

  • Suitable for all skill levels.
  • Effective on various materials.
  • Ensures smooth, consistent welds.
  • Offers versatile welding options.

Cons

  • Requires practice, particularly for beginners.
  • Power input limited to 110V, impacting material thickness.

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4. VIVOHOME MIG Welder

vivohomeVIVOHOME MIG 170 Welder Machine is a brand that specializes in creating a variety of products, including a cheap MIG welder. This welding machine is powerful enough to handle welding thinner steel plates up to 1/4 inch thick while being easy to carry around.

It’s versatile and can be used for many projects like fixing things at home, DIY hobbies, or even working on car bodies. It can be easily adjusted to suit different welding jobs, making it flexible and suitable for a variety of tasks.

It always makes good welds on different things like regular steel, stainless steel, and aluminum. Its capacity to navigate through different metals contributes to its overall utility.

Best Features

  • Versatile gasless MIG welding.
  • Handles mild steel up to 1/4″ thickness.
  • Portable and easy to use.
  • Adjustable settings for precise welding.
  • High-quality welds on various materials.

Pros

  • Suitable for all skill levels.
  • Versatile for diverse projects.
  • Easy setup with clear controls.
  • Includes essential accessories.
  • Affordable price for the value.

Cons

  • Limits to 110V power, affecting thickness.
  • Requires some practice, especially for beginners.

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5. Hobart MIG Welder

Hobart WELDER

Hobart is a well-known brand that produces various industry-standard production tools. In this article, we have a MIG welder from Hobart.

Hobart 500559 is our 3rd pick for the best MIG welders available for you. This MIG welder works on a 115V AC Supply and can have a current draw in the range of 25-140 amps. As this current rating is similar to other general household appliances, you will be able to use it in your backyard as well. You can weld up to ¼ inch thick metal plates having 24 gauge with this MIG welder, which is considered as standard welding thickness. It can weld a wide range of materials that include cast iron, copper, brass, titanium. Magnesium alloys, etc.

The duty cycle for Hobart 500559 MIG welder is 20% at 90-amp  and 19-volt. You can also vary the welding speed from 40 all the way up to 700 inches per minute. It also comes with a dedicated voltage control system that will allow you to adjust the voltage according to your requirements. It is probably the most reliable option from our list as it comes with a long 5 year warranty period. The warranty period is also an indication that the build quality of this MIG welder is comparatively better.

Highlights

  • Runs on 115V AC with a current draw 140-amp
  • Wide range of weldable materials
  • Variable wire feed speed range from 40 to 700 IPM
  • 5-year warranty
  • Weld up to ¼ inch metal plates with 24 gauge rating
  • 20% duty cycle at 90-ampere current and 19-volt input

Components

  • MIG welder
  • Welding gun
  • Unit instruction guide
  • User manual
  • Warranty card

Pros

  • Can weld copper, cast iron, brass, titanium, and magnesium alloys
  • Has an extended warranty period
  • Has a good duty cycle rating
  • Has a high range of variable speed
  • Can adjust the voltage as required

Cons

  • Heavyweight and difficult to carry

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6. Display4top MIG Welder

display 4topDisplay4top MIG-130PLUS welds mild steel, stainless steel, and aluminum effectively. The machine has an easy-to-use control panel for adjusting welding settings like voltage and wire speed with simplicity. It comes with extras like a welding gun, clamp, brush, and mask, adding to its user-friendly design.

It excels by consistently producing high-quality welds across a diverse range of materials. It’s easy to carry and move around, so you can weld wherever you need to without any hassle.

The screen makes it easy to use, so you can see and adjust things easily, making welding smoother for you. Whether you’re new to welding or an experienced user, this machine has the power and flexibility to handle different welding needs.

Best Features

  • Welds mild steel, stainless steel, and aluminum.
  • User-friendly LCD digital display.
  • Portable and lightweight.
  • Inclusive accessories: welding gun, clamp, brush, mask.
  • Clean and consistent welds with minimal spatter.

Pros

  • Suitable for all skill levels.
  • Adjustable settings for precise welding.
  • Portable design for easy mobility.
  • Comes with essential accessories.
  • Produces high-quality, low-spatter welds.

Cons

  • Requires practice, especially for beginners.
  • Limited to 110V power input.
  • Top of Form

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7. HITBOX MIG Welder

HITBOX welding machine

Welding machines made by Hitbix are widely used for indoor as well as outdoor applications. They also produce MIG welders along with other types of welding machines.

This is another multi-purpose MIG welder available in our list of best MIG welders. The Hitbox MIG welder can perform MIG, Arc, and Lift TIG welding along with the choice of gas or gasless welding method. For the gas welding method, the solid welding wire has 0.8 to 1 mm diameter. And for the gasless welding, a flux-cored wire is used. You can use a selection of certain standard diameter electrodes with it.

The input voltage of Hotbox MIG welder is 220V and it can weld surfaces having 0.8mm thickness. It can weld various materials such as Carbon, Stainless steel, Low-alloy steel, etc. The wire feed rate is controllable within a 3 to 18 meter per minute range. This MIG welder is designed while considering the portability of the machine. Therefore, the machine is compact in size and weighs only 19 pounds. The manufacturer will provide a 1-year warranty on the Hitbox MIG welder.

Highlights

  • Multi-purpose MIG welder
  • Gas and gasless welding available
  • Works on 220V input
  • Can weld various materials
  • Controllable wire feed rate
  • Compact size
  • Lightweight

Components

  • MIG welder
  • Gas tube
  • Grounding clamp
  • Electrode holder
  • Warranty card
  • User manual

Pros

  • Has gas and gasless shielding
  • Good for professional and domestic use
  • 100% duty cycle for 0.8mm wire
  • Can weld different materials
  • Ease of use

Cons

  • Only 1-year warranty

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Buying Guide For The Best MIG Welders

At this point, you must have gathered a lot of information about MIG welders and their general characteristics. But as you may already know, a single MIG welding machine cannot be used for multitasking. Therefore, you must choose your MIG welder carefully after considering the required application.

This buying guide will surely help you through the selection process and make your task easier. Here, you can evaluate various essential aspects of a MIG welder that are important to consider before buying one. Thus, consider the following factors before buying a MIG welder:

1. Input Voltage

MIG welders come in different voltages. So, not all MIG welders will be compatible with the electrical socket in your workplace. Most MIG welders have either a 110/115/120V or 220/225/230V. Some MIG welders work in both voltages.

a. 110 Volt MIG Welders

The 110-volt welders are ideal for household purposes. All household small appliances run in 11o volt. So, you can directly plug your 110v welder in your home electrical socket and run it.

However, low voltage welders do not have enough power to weld thicker metals.

b. 220 Volt MIG Welders

The 220 volt MIG welders are used for industrial and commercial purposes. They have a lot of power and can weld thick metals. You will find a 220v power socket in most industrial places. So, you will not have any problems in finding a power source.

2. Output Power

It is a known fact that you need more output power to weld thick metals. Similarly, if you want to weld light metals, you need low output power. If you use high output power for thin metals, it may break. So, you will have to optimize the output power accordingly.

Many welding machines come with charts that help you choose the correct output power to weld metals of different thickness. If your welder does not have the chart, you can refer to the one below.

Gauge mm Amps
8 4.2 165
10 3.4 135
12 2.7 105
14 1.9 75
16 1.5 60
18 1.2 48
20 0.9 36
22 0.8 30
24 0.6 24

3. Duty Cycle

The duty cycle is the amount of time you can use the welder before it overheats. If you are using it for commercial purposes, you need a welder with a high duty cycle.

Most times, welders with high output power have a low duty cycle. They take more time to cool down. However, if it has a good cooling system, it will cool down sooner. In some cases, low output welders without an effective cooling system also take a long time to cool down.

The duty cycle is denoted in the percentage of a 10-minute period of using a welder. For instance, if the duty cycle of a welder is 30%, it means you can use it for 3 minutes. Then, you have to allow 7 minutes for it to cool down.

The latest high output power welders come with a thermal overload protection feature. When your welding machine crosses its duty cycle, it automatically shuts off to prevent overheating.

4. Wire Feed Speed Range

Wire feed speed measures the number of inches of the wire released by the gun per minute. To calculate the wire feed speed, measure the length of the wire after pressing the trigger for 10 seconds. Then, multiply it by 6. You will get the length of the wire released in a minute.

Steps to Perfect Wire Feed Speed

  • Change the wire feed speed to the extent that you know is too high for the output power.
  • Start an arc on a workpiece.
  • Now, slowly reduce the wire feed speed while maintaining the arc.

5. Gas Cylinder

MIG welding uses a gas cylinder. It requires different types of gases for welding different metals. CO2 is the most common gas for welding as it is affordable. If you want high-quality welding, you need to use a mixture of CO2 and Argon. It is expensive, but it prevents the spatter of CO2 and provides good welding.

For magnesium or titanium welding, you can use pure argon. But, refrain from using argon for ferrous metal welding.

6. Regulator

The regulator is an important component that allows you to maintain a steady flow of gas. There are different types of pressure regulators available for your welding machine.

The dual gauge regulator comes with a flowmeter. The gauge shows the amount of gas left in the tank. And the flowmeter allows you to optimize the flow of gas. These dual gauge regulators are more expensive than other regulators.

The single gauge regulator will only show the amount of gas left in the tank. You need to get a flowmeter separately.

7. Welding Mask

The importance of safety during the process of welding can never be overstated. During the process of MIG welding, the arc produces a bright light that can damage the retina of your eyes.

Hence, you should wear a welding mask and protective gear. Look for models that come with a welding mask. You can save some money on this. Some welding masks have an auto-darkening feature. This helps you to see the weld pool without any eye discomfort.

8. Torch

Having a welder with a torch can be very handy. You have to travel to remote sites for welding. In some cases, you will have to work in locations that do not have sufficient lighting. During those times, a torch can be your lifesaver.

Most welding units come with a torch. However, be sure to check once.

9. Safety Features

The MIG welding machines are high voltage, high ampere machines. Therefore, you must consider the safety features available in the MIG welder. There are multiple safety features available in the MIG welding machines. For example, the overload protection feature is an extremely important safety feature that turns off the welding machine in case of a sudden electrical overload. This prevents various electrical hazards that can turn out to be fatal. The overheat protection is also an important feature that helps to maintain the integrity of the welding operation.

MIG Welders – FAQs

1. What is the thickness that a MIG welder weld?

Ans: In a single pass, many MIG welders can weld up to a thickness of ⅜ inches. But it depends on the types of metal and the skill level of the user. Most welding units will come with a chart that will mention the thickness the welder can weld. It will also state the power required to weld different thicknesses.
You can always achieve more thickness by using multiple passes. Or else, you can clean, heat, and grind the metal to reduce its thickness. However, both tasks require some proficiency in welding.

2. What is the best MIG welder for a beginner?

Ans: The Etosha MIG 160 welder is one of the best welders for beginners. It is lightweight and durable. Hence, it will be easy for you to operate. It runs in 110 volts with an output of 160 amperes. Furthermore, it has a multifunctional control panel. The welding machine also comes with overheat, overload, and water splash safety measures.

3. Is arc welding stronger than MIG?

Ans: Arc welding is not stronger than MIG when you consider the filler. Sometimes, stick welding produces stronger welds than arc welding. When the welder is warm, it penetrates the metal and produces a high-quality weld.

4. What amp welder do I need?

Ans: Before you buy an amp welder, you need to consider two things. First, the thickness you want to achieve. If your welder has more amp, you can achieve more thickness. Under ideal conditions, you will be able to achieve a thickness of .001” per 1 amp on a single pass.
Second, the type of electrical outlets in your home or work area. Most electrical outlets in industrial areas are 220V. The ones in your home are mostly 110V. If you have to plug the welder into a 110V socket, you will have to go with 90 amps.

5. Are gasless MIG welders any good?

Ans: Gasless welders are good, but they can not be used for all purposes. Moreover, no welding process is completely gasless. When you weld metal, you need to shield the weld pool from reacting with atmospheric air. So, gas is used to displace air.
Gasless welders such as Flux Core will already have a gas mixture to protect the weld pool from oxygen. The gasless welders are used in places where there is a chance of heavy wind blowing away the gas protecting the weld pool.

6. Does shielding gas affect the quality of the finished weld?

Ans: If you do not use a proper gas mixture for shielding, it will affect the quality of the finished weld. For mild welding applications, CO2 gas is enough to shield the weld pool. But, if you want a flatter finish, you need to add argon gas to the CO2.
Argon is an inert gas and does not react with the weld pool. Mixing argon and CO2 makes the gas mixture more stable. As a result, the weld surface will have no spatter.

Conclusion

In the end, it all comes down to choosing the right power requirements to penetrate your target. Additionally, consider the additional features and protective accessories that come with the welder.

  • If you want a reliable welder that can weld aluminum, mild steel, and stainless steel, check out the Forney MIG Welder. It offers a lot of power that allows you to weld materials of different thicknesses. However, it is on the expensive end.
  • If you are looking for something affordable, take a look at the TOOLIOM MIG Welder. It packs enough power to weld different metals. Furthermore, it is portable and durable. It also has some advanced features to prevent overloading and overheating.
  • If you are looking for a well-rounded welder, you should go with the HITBOX MIG Welder. It is a 4 in 1 welder that performs gas MIG, gasless MIG, ARC, and lift TIG welding. The welder operates at 110 volts and supports 120 amp current.

If you have any queries or doubts, let us know using the comments section. Our team of experts will help you out. You can also share your thoughts and views in the comments box.

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